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扭軸折彎機(ji)電液同步數(shù)控折彎機的(de)區别

2025-12-26

　　扭軸折(she)彎機與電液(yè)同步數控折(she)彎機的區别(bie)

　　不同的結構(gou)原則：兩種型(xing)号的設計原(yuán)則不同，從而(ér)産生了😘不同(tóng)☎️的結構，以保(bao)證彎曲滑塊(kuai)兩側的同步(bu)。扭軸折彎機(ji)利用扭軸連(lián)接左右擺杆(gan)，形成扭軸強(qiang)制同步機構(gou)在氣缸兩側(ce)上下運動，所(suo)以扭軸同步(bù)折彎機是一(yi)種機械強📧制(zhì)同步方式，滑(hua)塊的平行度(dù)不能自動檢(jiǎn)🚩查和自動調(diao)整。

　　電液同步(bu)折彎機安裝(zhuāng)在滑塊和壁(bì)闆上的磁(光(guāng))門尺，數🐇控系(xì)統可以通過(guò)磁(光)門尺随(sui)時反饋分析(xi)滑塊兩側的(de)🎯同步情況，如(rú)果有誤差，數(shu)控系統會通(tong)過比例電液(yè)伺服閥進行(hang)調整，使滑塊(kuai)兩側的行程(chéng)同👣步。數控系(xi)統、液壓控🈚制(zhì)閥組和磁栅(shān)尺構成電液(yè)同㊙️步折彎機(jī)的反饋閉環(huan)控💛制。

　　精度：滑(huá)塊的平行度(du)決定了工件(jiàn)的角度，扭軸(zhóu)折彎機是由(you)機械滑塊保(bǎo)持同步，沒有(you)實時的誤差(cha)反饋，機器👈本(běn)身不能做出(chu)自動調解。此(cǐ)外，其偏載能(neng)力較差。電液(ye)同步折彎機(ji)是系統通♍過(guo)比例電液閥(fa)組控制滑塊(kuài)同步，磁(光)格(ge)尺實時誤差(chà)反饋，如♻️果有(you)誤差磁(光)格(ge)尺反饋系統(tǒng)通過比例閥(fa)進行💰調整，保(bǎo)持滑塊同步(bù)。

　　速度：決定機(ji)器運行速度(du)的有兩點:(1)滑(huá)塊的速度，(2)後(hou)擋闆💚的速度(dù)，(3)折彎步驟。扭(niu)軸折彎機采(cǎi)用6:1或8:1缸，速度(du)👉慢，電液同步(bu)折彎機采用(yong)13:1或15:1缸，速度快(kuai)。因此電液同(tóng)🌍步折彎機的(de)快🈲速降速🏃🏻‍♂️和(hé)返回速度遠(yuǎn)高于扭轉同(tóng)🌈步折彎機。操(cao)作扭力軸同(tóng)步數控折彎(wan)機因爲沒有(yǒu)😄配置控制系(xì)🧑🏾‍🤝‍🧑🏼統，更沒有V軸(zhou)🤩補償，所以根(gen)據圖紙加工(gōng)，隻能依靠老(lǎo)工人的經驗(yàn)做一🙇🏻次放樣(yang)試驗。如果不(bu)符合标準✏️，就(jiù)須繼續嘗試(shi)。這個過程不(bú)僅會産生廢(fèi)物，而且操作(zuò)人員的選擇(zé)餘地小，工資(zī)也高。

　　電液同(tóng)步折彎機采(cai)用專業數控(kong)系統控制，v軸(zhóu)補償，操🈲作簡(jiǎn)單，對工人經(jing)驗要求低。模(mo)拟折彎功能(néng)，無需放樣👅，隻(zhī)需輸入正确(que)的圖紙步長(zhang)，直接折彎即(ji)可。由于自身(shen)的設計原因(yin)，導緻扭軸折(she)彎機不能偏(pian)置載荷彎曲(qu)，如果長期偏(piān)置載荷彎曲(qu)會導💛緻扭力(li)軸變形。電液(yè)同步數控折(she)彎機不存在(zài)這樣的問題(ti)，左右兩✍️側的(de)Y1、Y2軸是獨立運(yùn)行的，所以可(kě)以偏載折彎(wan)。

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